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Sheet S-110
PPDPDD CE

Masonryconcept

CMU and grouting

One-line orientation

A concrete masonry wall is a kit of hollow units, bedding mortar, flowable grout, and reinforcing — and the exam tests the size/type vocabulary plus the constant mortar-vs-grout and low-vs-high-lift confusions.

Key points

  • Size: the most common CMU is 8” × 8” × 16” nominal. The actual unit is smaller than nominal (commonly by 3/8”) so that unit + mortar joint equals the nominal module.
  • Moisture types: Type I = moisture-controlled (limits shrinkage/cracking); Type II = no moisture-content control.
  • Grades: Grade N — load-bearing, below- and above-grade; Grade S — load-bearing, above grade with weather protection or indoors.
  • Density classes: ASTM CMU density classes are normal-weight, medium-weight, and lightweight. Lighter units reduce dead load and improve thermal performance.
  • Mortar vs grout (high-yield):
    • Mortar beds and bonds the units — it lives in the joints.
    • Grout is concrete-like but with higher water content for pourability (Portland cement + aggregate); it is poured into the cells to fill voids and add structural strength.
  • Reinforcing: horizontal = welded-wire joint reinforcement in the bed joints; vertical = rebar in cells that are grouted solid. A horizontal bond beam (a course of grouted, reinforced units) ties the wall together and distributes loads.
  • Grouting techniques: low-lift = grout poured in increments (typically not exceeding ~4 ft) to control hydrostatic pressure; high-lift = poured at greater heights for taller walls, reducing pour cycles.

Confusions / comparison

MortarGrout
ConsistencyStiff, trowelableFlowable (high water content, pourable)
Where it goesThe joints between unitsInto the cells / voids
JobBeds and bonds the unitsFills voids, adds strength, encases rebar
Low-lift groutingHigh-lift grouting
PourIn increments (≤ ~4 ft)At greater heights (taller walls)
WhyControls hydrostatic pressure on the wallFewer pour cycles, faster
TradeMore cycles, gentler on fresh wallNeeds a wall that can take the higher pressure

→ Mortar types: M, S, N, O, K (this topic): which mortar beds the units · Stone types & anchoring (this topic): the other masonry material family · Brick types & grades (this topic): the unit vocabulary that parallels CMU types/grades.

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